Friday, August 19, 2011

Little Law, cycle time and throughput

In this blog entry I talk about whisky and Little Law. While sitting at my dining table I was thinking about a way to explain Little Law, cycle time and throughput. This idea came to mind once I did pour myself a glass of whisky. It was the last dose of a Macallan 12 bottle. I removed the empty bottle from the bar, and took a note to buy another one.

Problem Statement A: At home, I have 12 bottles of whisky at my bar. I consume and purchase an average of 6 whisky bottles per year. What is the average time each whisky bottle stays in my bar?

Or, stating the same problem in a different way:
Problem Statement B: At home, I have 12 bottles of whisky at my bar. In average, I finish (and purchase) one whisky bottle every two months. What is the average time each whisky bottle stays in my bar?

From the problem statements I can get the following parameters:
The inventory or WIP is 12 bottles. (Problem statement A and B)
Throughput is 6 bottles per 12 months (Problem statement A)
Average Cycle time is 2 months per bottle(Problem statement B)

And the question is the average lead time

I will solve the problem two ways:
Solution 1:
WIP = Throughput x Average Lead Time
12 bottles = 6 bottles /12 months x Average Lead Time,
Therefore, Average Lead Time = 24 months

Solution 2:
Average Lead Time = WIP x Average Cycle Time
Average Lead Time = 12 bottles x 2 months/bottle
Therefore, Average Lead Time = 24 months

The formulas used on both solutions are equivalent:

WIP = Throughtput x Lead time
Lead Time = WIP x Cycle Time

Here are the definitions for these equations’ parameters:

  • lead time is the time between the initiation and delivery of a work item.
  • cycle time is the time between two successive deliveries
  • throughput is the rate at which items are passing through the system.
  • WIP – Work in progress; the number of work items in the system. Work that has been started, but not yet completed

Although these formulas are intuitively reasonable, it's quite a remarkable result. And this is the main theorem in the Queuing Theory, which is also known as Little’s Law (It was described by John Little in 1961):

The average number of work items in a stable system is equal to their average completion rate, multiplied by their average time in the system.

The average completion rate can be represented by either throughput, or its inverse, average cycle time. This duality is shown at problem statements A and B. These equivalent statements are made in terms of, respectively, throughput and average cycle time.

I don’t know about you, but before digging into Lean, I was a little confused by Throughput and cycle time (and I did not measure it). I hope this blog post you a simple way to understand and explain it. I also hope more people start measuring such important parameters (I can’t believe I did not use these before going Lean!).


leandro said...

I always put my favority blogs on google reader, I don't know the reason but your post points to instead of this one.

But basically I loved the idea
"did pour myself a glass of whisky."
"removed the empty bottle from the bar, and took a note to buy another one"

I can turn it to a infinity loop and also you can increase your Average Cycle Time to 1 month/bottle.

Just kidding, anyway, fanstastic way to show up this concepts. Amazing, thanks for sharing this.

Japon 2023 said...

I see that you love single malts Glenmorangie, Glenlivet, and Talisker :D

I've translated your nice post into French :

Thank you!


Paulo Caroli said...

Thanks Leandro!
I can see you are also part of the Limited Whiskey Society :-)
I will check what happened to Google reader.

Paulo Caroli said...

Hey Frabrice,
It reads really nice in French!
I am wondering if there is a correlation: Single Malt and Lean thinking.

Amanda said...

Ótima explicação Paulo! Simples e fácil de lembrar. Acho que agora não esqueço mais.

rsgoldfeng said...

This conceptD3 Items came to brain while i did put myself a new glass of whisky. That it was the last dose of a Macallan 14 container. My spouse and i eliminated the empty container from the pub, and alsoRS Gold had taken a communication to buy another one.

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